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Implement effective shut down procedures to minimise energy overheads

Most manufacturing plants have energy overheads, that is, energy using equipment which is left on even if the plant is not producing any product. This can be addressed:

  • with good control engineering, by installing timers to turn machinery and equipment off or to idle setting when not required (including equipment such as air compressors, air conditioners and lighting)
  • by fixing or replacing temperamental equipment so that all equipment can be turned off and on regularly without the risk that it won’t restart
  • identify and insulate equipment that continues to lose or gain heat when useful services are not being delivered